Telehandlers, also known as telescopic handlers, are widely used in construction, agriculture, warehousing, and industrial sites. Their ability to lift loads to significant heights makes them extremely versatile. However, high-reach lifting also introduces safety challenges that operators must understand and manage carefully.
This article focuses on practical telehandler safety tips based on real operating conditions, especially for high-reach lifting tasks.
1. Understand Load Capacity at Different Reach Levels
One of the most common safety risks in telehandler operation is misunderstanding load capacity. A telehandler’s lifting capacity changes depending on boom extension and height.
Operators should always:
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Check the load chart before lifting
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Understand how forward reach affects stability
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Avoid lifting loads beyond rated capacity
Ignoring these limits can lead to tipping accidents, which are especially dangerous at height.
2. Maintain a Stable Working Surface
High-reach lifting amplifies any instability in the ground. Even small slopes or soft surfaces can become major safety risks when the boom is fully extended.
Before lifting, operators should:
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Inspect the ground condition
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Level the machine properly
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Use stabilizers if available
A stable base ensures that lifting operations remain controlled and predictable.
3. Use Proper Attachments for the Task
Telehandlers can be equipped with various attachments such as forks, buckets, and lifting hooks. Using the wrong attachment for high-reach lifting increases risk.
Attachments should be:
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Approved for the specific telehandler model
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Properly secured
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Rated for the intended load
Correct attachment use improves load stability and reduces unexpected movement during lifting.
4. Control Boom Movement Smoothly
Sudden or aggressive boom movements are dangerous, especially when lifting at height. Smooth operation is key.
Operators should:
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Extend and retract the boom gradually
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Avoid sudden braking or acceleration
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Keep loads as close to the machine as possible
Controlled movement reduces swing and helps maintain balance during lifting operations.
5. Maintain Clear Visibility and Communication
High-reach lifting often involves blind spots. Poor visibility increases the chance of collisions or load misplacement.
Good practices include:
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Using mirrors and cameras if available
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Keeping clear communication with ground staff
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Never lifting loads over people
Clear communication is essential, especially on busy construction sites.
6. Regular Inspection and Maintenance
Safety starts before the machine is even started. Regular inspection ensures that critical components are in good condition.
Key inspection areas include:
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Hydraulic systems
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Tires and brakes
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Boom and locking mechanisms
Small issues can quickly become major hazards during high-reach lifting if left unaddressed.
Telehandlers are powerful and flexible machines, but high-reach lifting demands strict attention to safety. Understanding load limits, ensuring ground stability, using correct attachments, and maintaining smooth operation are essential for safe and efficient work.
When operators follow proper safety practices, telehandlers can deliver excellent performance while minimizing risk on complex job sites.